Description:

Lean Six Sigma is the ground up integration of the Lean and Six Sigma process improvement methodologies. Attendees learn the roadmaps and Black Belt tools to dramatically improve any process. A Black Belt’s tool set is strongly statistically based, with a broad array of flow-based tools and encompasses powerful change management methods allowing them to solve complex, cross-functional problems related to both flow and defects.

Duration:

20 days: Four (4) weeks over Four (4) months

Benefits:

Ability to lead Process Improvement teams
Understanding of the Lean Sigma roadmap and Black Belt tools
Ability to deliver project results within/across processes with clear financial benefits
Ability to resolve long-standing process issues
Scoped and defined project

Who should attend:

Process improvement staff who are seen as future business leaders, Department Directors assigned full time to Process Improvement, Black Belt candidates leading more complex, inter-departmental or even inter-divisional projects

Key Topics:

• Week 1 Course
• GB00. Starter
• GB01. Six Sigma Overview
• GB02. Lean Overview
• GB03. Project Selection
• GB04. Project Define
• GB05. SIPOC
• GB06. Determine Customer Requirement
• GB07. Introduction to Minitab
• GB08. Basic Statistic
• GB09. Basic Graphs
• GB10. Variable Measurement System Analysis
• GB11. Attribute Measurement System Analysis
• GB12. Statistical Process Control
• GB13. Process Capability Analysis
• GB14. Team Formation
• GB15. Brainstorming & Fishbone Diagram
• GB16. Process Mapping
• GB17. Cause and Effects Matrix
• GB18. Failure Mode and Effects Analysis-FMEA
• GB19. DM Phase Review and Action Plan
• Week 2 Course
• GB20. AIC Phase Introduction
• GB21. Multi-Vari study
• GB22. Central Limit Theorem
• GB23. Confidence Interval
• GB24. Hypothesis Testing
• GB25. T-Tests
• GB26. ANOVA
• GB27. Proportion Test and Chi-square Test
• GB28. Correlation and Regression
• GB29. Multiple Regression
• GB30. Poka-Yoke/ Mistake Proofing
• GB31. 2k Full Factorial DOE
• GB32. Center Point & Blocking
• GB33. Standardization
• Week 3 Course
• UPBB00. Starter
• UPBB01. Six Sigma GB Course Review
• UPBB02. Advanced Measurement System Analysis
• UPBB03. Destructive Measurement System Analysis
• UPBB04. Advanced Process Capability Analysis
• UPBB05. Non-normal Data Studies
• UPBB06. Advanced Confidence Interval
• UPBB07. Review of Hypothesis Testing
• UPBB08. Nonparametric Tests
• UPBB09. 2,3,4 way ANOVA
• UPBB10. Sample Size Calculation
• UPBB11. Review of Regression
• UPBB12. Logistic Regression
• UPBB13. Train the Trainer to Train
• Week 4 Course
• UPBB14. Introduction of Week 4
• UPBB15. DOE Planning
• UPBB16. Full Factorial DOE and Center Point
• UPBB17. Fractional Factorial Design
• UPBB18. Sequential Experiment
• UPBB19. Response Surface Methodology
• UPBB20. Multiple Responses Experiment
• UPBB21. Attribute DOE
• UPBB22. EVOP(Evolutionary Operation)
• UPBB23. Advanced Statistical Process Control
• UPBB24. Control Plan
• UPBB25. Introduction of Strategy Map
• UPBB26. Introduction of Change Management